In the traditional concept, the manufacturing industry, especially the traditional manufacturing industry, needs to be connected with the Internet. It is nothing more than putting the products on the line to sell, but the Shenyang machine tool has taken a different path.
Intelligent manufacturing is known as the fourth industrial revolution. China's manufacturing 2025, US manufacturing re-engineering, German industry 4.0, and Japan's industrial renaissance, all countries hope to seize the opportunity in the new round of global manufacturing division of labor and competition.
According to the "2016-2020 China Intelligent Manufacturing Industry In-depth Research and Investment Prospect Forecast Report", China's smart manufacturing output value is about 1 trillion in 2015, and it is expected to exceed 3 trillion yuan in 2020, with a compound annual growth rate of about 20%. The report also pointed out that most Chinese companies are in the research and development stage, and only 16% of enterprises enter the stage of intelligent manufacturing application; from the perspective of the economic benefits of smart manufacturing, 52% of enterprise intelligent manufacturing revenue contribution rate is less than 10%, 60% of enterprises Its smart manufacturing profit contribution rate is less than 10%.
Shenyang Machine Tool i5: Stepping out of a unique road to wisdom
Even so, in the face of increasingly fierce competition in the global manufacturing industry, Chinese companies have been striving to innovate and reform, promote smart manufacturing, and promote industrial upgrading.
The machine tool is called the foundation of the machine and the industrial machine. The intelligence of the machine tool directly affects the intelligent level of the whole manufacturing industry in a country.
From 2007 to 2013, Shenyang Machine Tool concentrated on one thing: comprehensively tackle the core technology of “i5 systemâ€, investing more than 200 million yuan each year, and all-round resources are tilted.
I5 stands for "industrialization, informationization, networking, intelligence, integration", and is a new generation of intelligent CNC system for the future. The system error compensation algorithm, five-axis control technology, virtual and display system have reached the world's leading level. .
After more than 2,000 times of technical revisions and thousands of product tests, in 2014, the world's first i5 intelligent machine was introduced, not only the high precision, fast calculation speed, the machine tool loaded with i5 system, the production efficiency also reached a new level. . The i5 intelligent machine tool has functions such as automatic tool setting, feature programming, machining simulation, real-time monitoring, intelligent diagnosis and remote maintenance, enabling networked intelligent manufacturing and intelligent services.
Until then, Shenyang Machine Tool finally got the "core competitiveness" that was coveted and could compete in international competition. "In 2012, we have achieved the breakthrough of the underlying motion control technology of the i5 system, and the first intelligent machine tool based on the i5 system was born in 2013. We officially released it in 2014." Zhu Zhihao, chief system engineer of Shenyang Machine Tool According to the introduction, “At the same time, we launched an industrial Internet platform based on cloud computing technology to seamlessly interface with the i5 system to realize real-time online of i5 intelligent machine tools.â€
Based on i5 and industrial internet platform, what can Shenyang machine tools do?
The full docking of the i5 and the industrial Internet platform makes the CNC system not only a controller of a machine tool, but also a node of the plant information network. Relying on the rich interface provided by i5 CNC system, it realizes two-way data interaction between factory and equipment in different places, and can provide users with products and services of different levels and scales, such as product leasing and personalized customization.
Entering the information society, the value of data has become more and more prominent for an enterprise, and it has become an important production factor. For traditional manufacturing companies like Shenyang Machine Tools, service and customization are currently the most viable transformation directions. However, whether it is selling services or personalization requires data contact and support.
“There is data first, and then you have the opportunity to conduct business based on data, such as selling services and personalization. This is why devices must be intelligent and have the conditions and capabilities to collect and return data in real time.â€
Zhu Zhihao said, "The first thing to do with our Shenyang machine tool is to operate based on the full life cycle of the product. Service is an important part of it, but this service is not a simple traditional after-sales service, but a whole operation. Cycle, from design to production, from sales to use and remanufacturing. The future is the sharing economy, we need to minimize the cost of purchasing and using our products, improve the efficiency of product utilization, and we should also go from the perspective of customers. So, from the beginning of product design, there should be such a new business model of thinking and positioning. Then how to connect the various aspects of the entire operation cycle from design to re-manufacturing to form a synergy, that is data."
So, i5 represents a brand new business model. Shenyang Machine Tool is planning a commercial system, billing system, and settlement system. It no longer uses manufacturing products as a means of profit, but uses value marketing to create value for customers and provide full lifecycle management services. Customers do not need to take large sums of money to purchase equipment at a time, just pay a part of the deposit, you can order production. This model completely changes the simple “buy†and “sell†models in the traditional economy. By paying for the product artifacts, time of use, and even the value created, the user’s entrepreneurial threshold is greatly reduced and a new model of shared economy is formed. This creates a new relationship between manufacturers, users and supply chain partners.
This is the "i5 new ecology." Based on the intelligent machine tool terminal, Shenyang Machine Tool will use the Internet cloud platform to create an industrial ecosystem that integrates all resources of the industrial chain and efficiently allocates production factors online, causing subversive changes in traditional production methods and consumption patterns.
The i5 strategic depth of Shenyang Machine Tool fits the direction of the "Made in China 2025" plan. Shenyang Machine Tool Group's exploration of the future intelligent networked manufacturing practice is instructive to how China's manufacturing industry is moving towards the industry 4.0 era. The German experience is the way I use it. In addition, we have been talking about “supply-side reformsâ€, and the i5 strategy can be said to be a model for supply-side reforms. Supply-side reform must achieve three major breakthroughs, namely, core technology breakthroughs, business model innovation, and the creation of new demand markets, which is the core of the i5 strategy.
Therefore, i5 has surpassed the product category. It represents a new thinking and new model of manufacturing transformation. It has universal reference significance and also points the direction for the future development of traditional manufacturing.
According to the “Implementation Opinions of the Office of the People's Government of Shenyang Municipality on Supporting the i5 Strategic Plan of Shenyang Machine Tool Groupâ€, Shenyang Municipality will strongly support the structural adjustment of Shenyang machine tool products, eliminate traditional products, and implement industrialization of i5 intelligent machine tools as the leading products, so that Shenyang Machine Tools Became an industrial manufacturing service company with i5 smart products and intelligent services as its core; support the processing business within Shenyang Machine Tool Co., Ltd. to Shenyang Machine Tool Group, and build 20 social intelligent factories through intelligent transformation to support Shenyang Machine Tool Group in Shenyang In addition, 10 socialized smart factories were built, and the i5 smart factory project was supported as a key project in the city, giving priority to the provision of land and other factors for smart factory projects.
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