Haier Group
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- Efficient, practical, innovative, and win-win
Summary:
Haier Group is the fourth largest manufacturer of white goods in the world and the top one among the top 100 electronic information companies in China. With more than 240 legal entities, it has established localized design centers, manufacturing bases and trading companies in more than 30 countries around the world. The total number of employees worldwide exceeds 50,000, focusing on the development of four pillar industries: science and technology, industry, trade, and finance. 2005 In 2009, Haier's global turnover reached 103.9 billion yuan (US$ 12.8 billion).
The Haier brand's 16 leading products, including refrigerators, air conditioners, washing machines, televisions, water heaters, computers, mobile phones, and home integration products, have been rated as China's famous brands, of which Haier refrigerators and washing machines have also been named the first batch of Chinese world famous brands by the General Administration of Quality Supervision, Inspection and Quarantine. On August 30, 2005, Haier was named the "China's Top Ten World-Class Brands" by the Financial Times. Haier has become a world-class brand. Its influence is rapidly rising with the expansion of the global market.
In 2003, the Dalian Air Conditioning Division under the Haier Group signed a contract with the neighboring software to fully implement the scheduling and production modules based on the R2E software of the adjacent assembly shop, which opened the curtain for long-term cooperation between the two parties.
The history of cooperation between the two parties:
·In 2003, Dalian Air Conditioning Division implemented R2E-MES system
·In 2004, Qingdao Commercial Air Conditioning Division implemented a single ticket system
·In 2004, Qingdao Haier Electronics Division implemented R2E-MES system
·In 2004, Qingdao Haiying (Drum Washing Machine) Division implemented R2E-MES system
·In 2004, Hefei Haier Information Products Division implemented R2E-MES system
·In 2004, Guizhou Refrigerator Division R2E-MES system
·In 2005, Qingdao Jiaonan Electronic Division implemented R2E-MES system
Application requirements:
The informatization of various product divisions within the Haier Group started earlier. Most of the business divisions have successfully implemented SAP, the international mainstream ERP management software. With the development of the enterprise, after the successful application of SAP, how to improve the enterprise's execution ability becomes an urgent problem for the enterprise.
With the continuous advancement of informatization, Haier Group needs to integrate information from orders, review, procurement, distribution, manufacturing, sales, and after-sales services on the basis of pre-information construction. In this process, the relevant departments of the Group Participate in the work. Such as business flow, overseas push, capital flow, research and development push, order push, manufacturing division and so on. The ultimate goal is to establish a unified, integrated platform for the Group's information and achieve smooth flow of information, logistics, and capital flows. Based on the transformation and integration of logistics and capital flows in the early stage, it is hoped that the level of enterprise management will be upgraded again from the information point of view through informationization.
Under the direction and direction of the Group's informatization, it is necessary to have a unified interface between the product division and the group's SAP information system so as to be able to monitor the production schedule of each batch of orders, the input of each batch of orders, the output of each batch of orders, and The main customs information, production information, and quality information of each product not only establish the life cycle management of orders, but also realize the management of the entire life cycle for each individual product. At the same time, through the use of information technology, the company has established an open, transparent and accurate human assessment platform to realize automatic rewards.
The data on the production efficiency, such as direct rate, beat rate, and compliance rate of the production floor in each business department workshop, cannot be obtained at the first time. Many artificial operating factors are added through manual statistical calculations, and the actual production conditions cannot be reflected in time. .
Through the implementation of the manufacturing execution system, the automatic compensation for the workers of the production line is fully realized, and the wage calculation requirements for more labor and more work are realized in real sense, thereby fully mobilizing the employees' enthusiasm for production.
Solution:
To meet the above needs, we must choose products that meet the characteristics of the home appliance industry and have excellent performance. Haier Group did a lot of research, after evaluating the main products on the market at that time, it decided to choose R2E, a resource implementation efficiency system.
1. Production Planning Management: For SAP's production planning, scheduling and scheduling of production sites
2. Quality management: order quality tracking, quality data analysis and utilization, inspection data management, WIP maintenance management, after-sales quality feedback
3. Electronic document management: data sharing of order production information, one vote in the end
4. Production management: job planning management, order execution monitoring, production data statistics
5.Product data management: product file management, comprehensive management and query of collected product data, including assembly files, inspection files, maintenance files, etc.
6. System Interface: ERP system interface. Establish interface with ERP system, import material BOM, production order, and other related data; return ERP product completion data
7. Automatic payroll platform: Gather various salary factors through the automatic payroll platform, carry out summary statistics, and realize automatic compensation for workers and management personnel.
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In the implementation process also encountered some problems, mainly R2E system integration with the SAP system, how to achieve real-time synchronization of the two systems, how to ensure the accuracy of data between the two systems and so on. During the entire implementation process of the project, the Haier Group leaders personally guided the work on the next line, assisted the SAP system to compare the data, and ensured the smooth progress of the project.
System Features:
1. Open platform. R2E uses advanced object-oriented design patterns to efficiently package business logic. You can quickly customize enterprise-specific application requirements based on the R2E open platform.
2. System integration. R2E uses industry-standard XML messages and protocols to integrate easily with existing ERP systems. R2E can also integrate all enterprise information systems through enterprise application integration solutions (EAI). R2E and SAP, ORACLE, SSA BPCS and other leading ERP systems achieve reliable integration.
3. Automatic identification technology. R2E supports a variety of code bar code labels, provides flexible encoding rules custom functions, fast and accurate data acquisition. R2E can be directly integrated with mainstream barcode printing equipment (Zebra, Datamax, etc.) to print barcode labels flexibly and efficiently.
4. High-performance data acquisition. R2E adopts terminal acquisition devices that support wireless real-time acquisition, batch acquisition, and other acquisition methods to complete data collection conveniently or quickly; or adopt a field data collection network that complies with the industry-standard 485 communication protocol and real-time control acquisition terminals to help you Reduce field equipment investment and equipment maintenance costs.
Application Benefits:
1. Through the strict system management and business process optimization, standardize the business operation process, so that the group standardized development
2. The optimization of the value of human resources, the operation of the system no longer rely on manual statistical summary, convenient, fast, accurate and timely, providing dynamic, real-time information support for management, business decisions
3. The implementation of the system can greatly strengthen the company's centralized management, provide the possibility for the optimization of the company's overall resources, and improve the company's core competitiveness.
4. The realization of the system can make the management organization of the enterprise develop flatly
5. The combination of system and management can realize management specifications and business standards. It can assist enterprises in business development and achieve rapid replication of branches.
6. The implementation of the system can greatly reduce the loss of orders
7. The implementation of the system can optimize the manufacturing process and increase production efficiency
8. The implementation of the system to track the product files, can greatly enhance the quality of the company's level
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